IIttefaq Iron Industries Limited.

Ittefaq Iron Industries Limited.

"ITTEFAQ", the name itself has over the years become synonymous with quality structural steel in Pakistan. We returned to the steel manufacturing business after a gap of almost ten years. In this field we have five decades of experience and take pride in being the pioneers in the manufacturing of the steel products. The Company's prime focus lies on customer satisfaction, continuous innovation through research in development, and quality control. Our long-term investment in a combination of advanced technologies with a highly trained and motivated workforce has been the key factor in bringing us to this point in our development. Today, by the Grace of Almighty Allah we are leading a way in heavy industry by providing steel & allied products such as deformed bars, I-Beam, channels, angles, T-iron etc to industrial as well as residential consumers. The facility has a production capacity of 1,50,000 metric tons of bars and 350,000 metric tons of I-Beam annually and is major supplier of steel at all the mega projects in the country including dams, highways, security and communication infrastructures and high rises.

Steel Mills

Spread over 24 acres of land and situated at Manga Raiwind road, the mills is a specimen of production excellence. There is a main shed of furnace, CC plant, winding shop, mechanical workshop, Yard workshop, Foundry shop, warehouse, physical testing laboratory, metallographic laboratory, spectro, cutting laboratory, chemical laboratory, scrap yard, guest house, G.M. house, officers' colony, and labor colony. The furnace and the rolling mills installed are the most modern manufacturing plants in Pakistan fully equipped with the latest technology.

Furnace & Rolling Mills

The first division of the facility comprises state of the art Furnace Mill having a production capacity of 12000 Tons billet per month. It consists of two induction furnaces, Aspiration Oxidation and De-Carbonation AOD Converter, continuous casting plant, ladle refining furnace, laboratory equipment, water softening plant, FRP cooling tower, cranes, electric equipments, deep-well pumps and allied components. 100 % of the raw materials, Ferro alloys and chemicals are imported from USA and Europe.

The second part of Ittefaq Iron Industries Limited consists of totally automated rolling mill having a production capacity of 14,500 tons deformed steel bars per month. It is an all encompassing Rolling Mill with all standard accessories and essential parts consisting of Roughing mill, Cold Rolling Mill, billet unscramble, cold billet, roller table, Hydraulic pusher, fresh air blowers, cold bar cutting shear, overhead cranes etc.

The Third part of Ittefaq Iron Industries Limited consists of totally automated girder mill having a production capacity of 32400 tons I.Beem,Channel,Angles, per month. It is an all encompassing Girder Mill with all standard accessories and essential parts consisting of Roughing mill, Cold Rolling Mill, billet unscramble, cold billet, roller table, Hydraulic pusher, fresh air blowers, cold bar cutting shear, overhead cranes etc.

We have our own grid station of 132 KVA with all the accessories and equipments.

Both the projects are equity based that is financed by sponsors, directors and associated companies and a very meager portion financed by the banks Ittefaq Iron Industries Limited started production in the month of September, 2006.

Both the projects are equity based that is financed by sponsors, directors and associated companies and a very meager portion financed by the banks Ittefaq Iron Industries Limited Limited started production in the month of Nov, 2012.

Product Profile

Steel Bars

Our Deformed steel bars of Grade 40 and Grade 60are produced in all American and British standards sizes, from 10mm to 50mm.Rebar produced is 100% melted and manufactured in the mill, and is free of mercury contamination in the process.

Thermax TMT Bars

We have introduced international quality ITTEFAQ Thermax TMT Bars. The bars are manufactured in a state of art fully computerized plant. The plant has sophisticated equipment and well trained staff to operate the equipment with unmatched quality control at all stages of the manufacturing process.

Alloy Steel

We excel in the manufacturer of big and small alloy steel billets in conformance with international standards like ASTM, BSS, AISI, JIS, SAE and DIN.

I Beam

We also excel in the manufacturer I Beams for Domestic and Industrial need in conformance with international standards like ASTM, BSS, AISI, JIS, SAE and DIN.

Melting

The Melt Shop is the heart of the steelmaking operation at ITTEFAQ. Here, raw metallic scrap is transformed into a semi-finished product (called a billet) of correct size and chemistry in two medium frequency capacity of 15 ton per heat.
Ladle Refining Furnace

Ladle Refining Furnace having capacity of 20 ton per heat is used for refining of liquid steel to produce high quality structural / alloy steel. LRF reduces the dissolved gas content and helps in the better recovery of Ferro-alloys.

Metal Refining Converter

MRK is an improved Air-Oxygen-Decarburization (AOD) converter with a capacity of 22 ton per heat for making Stainless Steel and low carbon Alloy Steels.

Continuous Cast

The two stand 6/11 radii continuous caster is equipped for secondary cooling and other special features for the production of 100 x 100mm, 130 x 130 mm or 150 x 15 square billets of steel.

Rolling mills

The Fully automatic Rolling mills of 20" straight rolling with auto controlled reheating furnace has capacity to roll steel bar from 10mm-90mm,flatbars from 40-400mm width and 6-50mm thickness. We produce different industrial sections according to international standards.